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Volume 11, Issue 11 (November 2025)

Structural Design And Stress Analysis Of A Front Axle For A 4gnr Heavy Commercial Vehicle

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Volume 12 Issue 07

July 2026

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Author(s)

Praful Bandu Dukare Vaibhav Bankar

Abstract

Front Axle Carries The Weight Of Front Part Of The Automobile, As Well As Facilitates Steering And Absorbs Shocks Due To Road Surface Variations. The Front Axle Is Designed To Transmit The Weight Of The Automobile Front The Spring To The Front Wheels, Turning Right And Left As Required. So Proper Design Of Front Axle Beam Is Extremely Crucial. The Paper Deals With Design And Analysis Of Front Axle. The Same Analysis With Help Of FE Results Were Compared With Analytical Design. For Which Paper Has Been Divided In To Two Steps. In The First Step Front Axle Was Design By Analytical Method. For This Vehicle Specification – Its Gross Weight, Payload Capacity, Braking Torque Used For Subject To Matter To Find The Principle Stresses & Deflection In The Beam Has Been Used. In The Second Step Front Axle Were Modelled In CAD Software & Analysis In ANSYS Software

Keywords

Front Axle Design Heavy Commercial Vehicle (HCV) Structural Analysis Finite Element Analysis (FEA) Stress Distribution Static And Dynamic Loading Vehicle Suspension System Fatigue Life Estimation

Paper ID

IJSARTV11I11104266

Publication Date

November 10, 2025

Research Area

Mechanical Design And Analysis

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