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Volume 12, Issue 9 (September 2026)

High Strength Concrete By Using Manufactured Sand

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Volume 12 Issue 09

September 2026

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Author(s)

Sachin Vishnu Hiwalkar Shaikh Mohd Zubair

Abstract

This Article Will Focus On The Study Of Manufactured Sand As A Volumetric Partial Substitute Of Conventional Crushed Fine Aggregate In M60, M70 And M80 Grade. Author Believes That A Better Approach For Covering Variety Of Mixes In A Modest Apartment With Limited Trials Is By Having Maximum Fresh Property Test Data And Three More Compact Compressive Tests At 7, 14 And 28 Days Apart Which Becomes Very Handy. The Water-binder Ratios For Design Mix M60, M70 And M80 Were Adopted As 0.30, 0.27 And 0.24, Respectively, While Manufactured-sand Replacement Ranged From 0% To 100% At 20% Intervals. The Source Report Presents A Full Engineering Validation Data Set Instead Of Independently Certified Field Observations; Thus, The Tabulated Replicate Data Were Considered The Controlling Record And Were Verified For Internal Consistency Before Being Processed. Initial Depression Reduced Following Replacement In All Grades, While Density Increased Slightly. The Optimal Results At 28 Days Showed A Differing Optimum Of Replacement At M60 – 80%, M70 – 60% And M80 – 40%. The Compressive Strength Represents That Of Concrete Material In A Cast Iron Sphere. Corresponding Compressive Strengths Were 71.20, 82.80 And 92.80 MPa; Splitting Tensile Strengths Were 5.22, 5.78 And 6.12 MPa; And Flexural Strengths Were 6.62, 7.28 And 7.82 MPa. The Lower Optimum At Higher Grade Reflects The Increasing Sensitivity Of Low-water, High-powder Matrices To Angularity, Fines And Paste-film Demand. Mathematical Modelling Using Mean Response, Coefficient Of Variation, Relative Gain And Quadratic Replacement Functions Supports The Rise-and-fall Behaviour Observed. The Study Concludes That In Addition To Nominal Replacement Percentage, The Specification Of Manufactured Sand Must Be Done Through Grading, Fines, Moisture, Particle Shape And Admixture Compatibility.


Keywords

High-strength Concrete; Manufactured Sand; M60; M70; M80; Mix Design; Particle Packing; Splitting Tensile Strength; Flexural Strength; Quadratic Response Model

Paper ID

IJSARTV12I9105882

Publication Date

September 10, 2026

Research Area

CIVIL

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